Axially preloaded sealing element

ABSTRACT

A valve arrangement including a sealing element is provided. The valve arrangement includes a housing having a port. A rotary valve body includes an opening, and the rotary valve body is arranged within the housing. The port of the housing and the opening of the rotary valve body are alignable with each other via rotation of the rotary valve body in the housing. A sealing element is arranged within the port. The sealing element includes a seal body having a first axial end engaged against the rotary valve body and a second axial end including a resilient axially compressible portion that engages against a seat in the housing. The resilient axially compressible portion of the sealing element preloads the sealing element axially against the rotary valve body.

INCORPORATION BY REFERENCE

This application is a divisional application of U.S. patent application Ser. No. 14/700,561, filed Apr. 30, 2015, which is incorporated by reference as if fully set forth.

FIELD OF INVENTION

The present invention relates a sealing element, and is more particularly related to an axially preloaded sealing element for contacting a rotary valve body.

BACKGROUND

Sealing elements are used in a variety of applications, including thermal management modules with coolant control valves. Typically, the sealing element in a coolant control valve is arranged between a port formed in a housing and a rotary valve body within the housing. The rotary valve body is connected a rotating shaft that rotates the rotary valve body to control the amount of fluid that can pass into or out of the housing via the rotary valve body. In known valve arrangements, a spring is provided between the housing and the sealing element that contacts the rotary valve body to preload the sealing element axially against the rotary valve body. These known sealing assemblies require multiple components to ensure that the sealing element maintains sealing contact with the rotary valve body to prevent leakage and ensure reliable operation.

It would be desirable to provide a simplified sealing element that reduces assembly time and the number of components while providing a reliable axial preload against the rotary valve body.

SUMMARY

An improved sealing element including an integrally formed protrusion that provides an axial preload which can be used, for example, to press the sealing element against a rotary valve body is provided. In one embodiment, a valve arrangement including a housing with a port is provided. The rotary valve body includes an opening and is arranged within the housing. The port of the housing and the opening of the rotary valve body are alignable with each other via rotation of the rotary valve body in the housing. A sealing element is arranged within the port. The sealing element includes a seal body having a first axial end sealingly engaged against the rotary valve body and a second axial end including a resilient axially compressible portion that engages against a seat in the housing or a fitting arranged in the housing, preferably in or around the port. The resilient axially compressible portion of the sealing element preloads the sealing element axially against the rotary valve body and may also seal against the housing or fitting around or in the port.

In another embodiment, a valve arrangement including a housing having a port with a circumferential shoulder arranged therein is provided. A rotary valve body which includes an opening is arranged within the housing. The port of the housing and the opening of the rotary valve body are alignable with each other via rotation of the rotary valve body in the housing. A sealing element is arranged within the port. The sealing element includes a seal body having a first axial end sealingly engaged against the rotary valve body and a second axial end including a resilient axially compressible portion that engages a surface of the circumferential shoulder in the port. The resilient axially compressible portion of the sealing element preloads the sealing element axially against the rotary valve body and may also seal against a wall of the housing around or in the port.

Additional embodiments are described below and in the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing Summary and the following detailed description will be better understood when read in conjunction with the appended drawings, which illustrates a preferred embodiment of the invention. In the drawings:

FIG. 1 shows a cross-sectional view of a portion of a valve arrangement including a sealing element according to a first embodiment of the invention.

FIG. 2 shows a cross-sectional view of a portion of a valve arrangement including a sealing element according to a second embodiment of the invention.

FIG. 3 shows a cross-sectional view of a portion of a valve arrangement including a sealing element according to a third embodiment of the invention.

FIG. 3A shows a perspective view of the sealing element of FIG. 3.

FIG. 4 shows a cross-sectional view of a portion of a valve arrangement including a sealing element according to a fourth embodiment of the invention.

FIG. 5 shows a cross-sectional view of a portion of a valve arrangement including a sealing element according to a fifth embodiment of the invention.

FIG. 6 shows a cross-sectional view of a portion of a valve arrangement including a sealing element according to a sixth embodiment of the invention.

FIG. 7 shows a cross-sectional view of a portion of a valve arrangement including a sealing element according to a seventh embodiment of the invention.

FIG. 8 shows a cross-sectional view of a portion of a valve arrangement including a sealing element according to an eighth embodiment of the invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Certain terminology is used in the following description for convenience only and is not limiting. The words “front,” “rear,” “upper,” and “lower” designate directions in the drawings to which reference is made. The words “inwardly” and “outwardly” refer to directions toward and away from the parts referenced in the drawings. A reference to a list of items that are cited as “at least one of a, b, or c” (where a, b, and c represent the items being listed) means any single one of the items a, b, or c, or combinations thereof. The terminology includes the words specifically noted above, derivatives thereof and words of similar import.

As shown in FIGS. 1-5, valve arrangements 1 a-1 h each including an axially preloaded sealing element 2 a-2 h are provided. As shown in FIGS. 1-4, the valve arrangements 1 a-1 d, 1 f-1 h each include a housing 4 a-4 d, 4 f-4 h with a fitting 6 a-6 d, 6 f-6 h arranged within a port 8 a-8 d, 8 f-8 h of the housing 4 a-4 d, 4 f-4 h. The fitting 6 a-6 d, 6 f-6 h is optional, and not included in the embodiment of FIG. 5. As shown in FIGS. 1-8, the valve arrangements 1 a-h each include a rotary valve body 10 a-10 h, respectively including an opening 12. FIG. 1 shows the opening 12 of the rotatory valve body 10 a. The rotary valve bodies 10 a-10 h are arranged within the respective housing 4 a-4 h, and the port 8 a-8 h of the housing 4 a-4 h and the opening 12 of the rotary valve body 10 a-10 h are alignable with each other via rotation of the rotary valve body 10 a-10 h in the respective housing 4 a-4 h. Fluid, e.g. coolant, is provided from the port 8 a-8 h to or from the housing 4 a-4 h via the opening 12 of the rotary valve body 10 a-10 h based on the rotational position of the rotary valve body 10 a-10 h. FIG. 1 shows the open position of the rotary valve body 10 a. FIGS. 2-5 show the rotary valve body 10 b-10 h in a closed position. The rotary valve body 10 a-10 h is rotated via a shaft, which is not illustrated in the Figures.

As shown in FIGS. 1-8, the sealing elements 2 a-2 h are arranged within the port 8 a-8 h of the respective housing 4 a-4 h. The sealing elements 2 a-2 h are preferably formed from an elastomeric material. Preferably, the sealing elements 2 a-2 h are formed from a crystalline or semi-crystalline resin, but other materials could be used. In one embodiment, the sealing elements 2 a-2 h are formed from a polymeric material. One of ordinary skill in the art will recognize that the material of the sealing elements 2 a-2 h can vary, depending on the particular application of the valve arrangement. The sealing elements 2 a-2 h include a seal body 14 a-14 h having a first axial end 16 a-16 h engaged against the rotary valve body 10 a-10 h and a second axial end 18 a-18 h including a resilient axially compressible portion 19 a-19 h. The resilient axially compressible portions 19 a-19 d, 19 f-19 h engage against a respective seat 3 a-3 d, 3 f-3 h in the housings 4 a-4 d, 4 f-4 h. The resilient axially compressible portion 19 a-19 h preferably includes an at least partially radially extending protrusion 20 a-20 h. As shown in FIGS. 1-8, the at least partially radially extending protrusion 20 a-20 h is integrally formed with the respective sealing element 2 a-2 h. The sealing elements 2 a-2 h are illustrated in a non-deflected position for clarity, and the sealing lip(s) would resiliently compress against the mating surface(s) shown upon installation. As shown in FIG. 1, in one embodiment the sealing element 2 a includes a radially outwardly extending protrusion 20 a. As shown in FIG. 2, in another embodiment the sealing element 2 b includes a radially inwardly extending protrusion 20 b.

In the embodiments shown in FIGS. 1-4 and 6-8, the at least partially radially extending protrusion 20 a-20 d, 20 f-20 h engage against the respective fitting 6 a-6 d, 6 f-6 h. Although the at least partially radially extending protrusion 20 a-20 d, 20 f-20 h are shown engaging an axial end surface of the fitting 6 a-6 d, 6 f-6 h, one of ordinary skill in the art will recognize that the at least partially radially extending protrusion 20 a-20 d, 20 f-20 h could also engage a radial surface of the fitting 6 a-6 d, 6 f-6 h. The at least partially radially extending protrusion 20 a-20 h of the respective sealing elements 2 a-2 h preload the sealing elements 2 a-2 h axially against the respective rotary valve bodies 10 a-10 h in a direction of an axis of the port 8 a-8 h. The axial preload provided by the at least partially radially extending protrusion 20 a-20 h of each sealing element 2 a-2 h reduces the need for an additional biasing component, such as a Belleville spring or wave spring, to provide the preload between the sealing element 2 a-2 h and the rotatory valve body 10 a-10 h.

One of ordinary skill in the art will recognize that the shape of seal body 14 a-14 h of the sealing element 2 a-2 h can be varied depending the space requirements for a particular application. As shown in FIG. 2, in one embodiment, a surface coating 17, 17′ is applied to at least one end surface of the first axial end 16 a-16 h or the second axial end 18 a-18 h. In one embodiment, the surface coating 17, 17′ material has a higher elasticity than the seal body 14 a-14 h of the sealing element 2 a-2 h. The increased elasticity of the surface coating 17, 17′ provides an improved ability to seal the first axial end 16 a-16 h and/or the second axial end 18 a-18 h against a respective surface. In one embodiment, only the second axial end 18 a-18 h includes the surface coating 17′. In one embodiment, the surface coating 17, 17′ is formed from rubber. In another embodiment, the surface coating material 17 is selected so as to reduce friction between the axial end 16 a-16 h and the rotary valve body 10 a-10 h.

As shown in FIGS. 3 and 3A, the third embodiment of the sealing element 2 c includes a radially outwardly extending protrusion 20 c and a lip 24 c. In the third embodiment, the lip 24 c is located radially inwardly from the radially outwardly extending protrusion 20 c. The lip 24 c engages against a radially outer surface 30 of a shoulder 36 of the fitting 6 c. In this embodiment, engagement of the lip 24 c against the shoulder 36 of the fitting 6 c provides a secondary seal to the fitting in addition to the primary seal provided by the at least partially radially extending protrusion 20 c of the sealing element 2 c that is axially preloaded. One skilled in the art will recognize that the lip 24 can be arranged such that it engages with a different radially outward surface of the fitting 6 c or some planar surface of fitting 6 c parallel to the shoulder 36.

As shown in FIG. 4, the fourth embodiment of the sealing element 2 d includes a radially inwardly extending protrusion 20 d and includes a lip 24 d. In this embodiment, the lip 24 d is located radially outwardly from the radially inwardly extending protrusion 20 d. The lip 24 d engages against a radially inner surface 32 of the port 8. The lip 24 d provides a secondary seal in addition to the primary seal provided by the at least partially radially extending protrusion 20 d of the sealing element 2 d that is axially preloaded. One of skill in the art will recognize that the radially inner surface 32 could be relocated to a location on the fitting 6 d, or that the lip 24 d can engage with some planar surface of the housing 4 d or fitting 6 d that is perpendicular to the axis of the port 8 d.

In the fifth embodiment shown in FIG. 5, the housing 4 e includes a port 8 e with a circumferential shoulder 9 arranged therein. Unlike the embodiments shown in FIGS. 1-4 and 6-8, the fifth embodiment does not include a fitting. Here, an at least partially radially extending protrusion 20 e on the second axial end 18 e of the sealing element 2 e engages against a surface of the shoulder 9 in the port 8 e. In the fifth embodiment, the at least partially radially extending protrusion 20 e extends radially inwardly and engages against an axial end surface 38 of the shoulder 9. The sealing element 2 e includes a lip 24 e that engages against a radially inner surface 40 of the shoulder 9. One of ordinary skill in the art will recognize that alternative arrangements of the fifth sealing element 2 e could be used, such as a sealing element that does not include the lip 24 e, a sealing element that includes a radially outwardly extending protrusion, or combinations thereof. Any variations of the sealing elements 2 a-2 d shown in FIGS. 1-4 and 6-8 could also be used in connection with the housing 4 e configuration shown in FIG. 5.

As shown in FIG. 6, a sixth embodiment of the sealing element 2 h is provided. In the embodiment of FIG. 6, the second axial end 18 h of the sealing element 2 h includes a sealing lip 24 h, and the sealing lip 24 h engages a radially inner surface 44 of the fitting 6 h. As shown in FIG. 7, a seventh embodiment of the sealing element 2 f is provided. In the embodiment of FIG. 7, the second axial end 18 f of the sealing element 2 f includes a sealing lip 24 f, and the sealing lip 24 f engages a planar surface 46 of the housing 4 f that is perpendicular to the axis of the port 8 f. As shown in FIG. 8, an eighth embodiment of the sealing element 2 g is provided. In the embodiment of FIG. 8, the second axial end 18 g of the sealing element 2 g includes a sealing lip 24 g, and the sealing lip 24 g engages a planar surface 48 of the fitting 6 g that is perpendicular to the axis of the port 8 g.

Having thus described the presently preferred embodiments in detail, it is to be appreciated and will be apparent to those skilled in the art that many physical changes, only a few of which are exemplified in the detailed description of the invention, could be made without altering the inventive concepts and principles embodied therein. It is also to be appreciated that numerous embodiments incorporating only part of the preferred embodiment are possible which do not alter, with respect to those parts, the inventive concepts and principles embodied therein. The present embodiment and optional configurations are therefore to be considered in all respects as exemplary and/or illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all alternate embodiments and changes to this embodiment which come within the meaning and range of equivalency of said claims are therefore to be embraced therein. 

What is claimed is:
 1. A valve arrangement comprising: a housing including a port; a rotary valve body including an opening, the rotary valve body arranged within the housing, and the port of the housing and the opening of the rotary valve body are alignable with each other via rotation of the rotary valve body in the housing; and a sealing element arranged within the port, the sealing element including a seal body having a first axial end engaged against the rotary valve body and a second axial end including a resilient axially compressible portion that engages against a seat in the housing, and the resilient axially compressible portion of the sealing element preloads the sealing element axially against the rotary valve body.
 2. The valve arrangement of claim 1, wherein the seat is defined in or around the port.
 3. The valve arrangement of claim 1, wherein the seat is defined by a fitting in the port.
 4. The valve arrangement of claim 3, wherein the second axial end of the sealing element includes a second sealing lip, and the second sealing lip engages a radially inner surface of the fitting.
 5. The valve arrangement of claim 3, wherein the second axial end of the sealing element includes a second sealing lip, and the second sealing lip engages a planar surface of either the housing or the fitting that is perpendicular to a port axis.
 6. The valve arrangement of claim 1, wherein the sealing element is formed from an elastomeric material.
 7. The valve arrangement of claim 1, wherein the resilient axially compressible portion includes an at least partially radially extending protrusion.
 8. The valve arrangement of claim 7, wherein the at least partially radially extending protrusion of the sealing element extends radially inwardly in the port.
 9. The valve arrangement of claim 7, wherein the at least partially radially extending protrusion of the sealing element extends radially outwardly in the port.
 10. The valve arrangement of claim 7, wherein the at least partially radially extending protrusion of the sealing element defines a first lip seal.
 11. The valve arrangement of claim 1, wherein the second axial end of the sealing element includes a second sealing lip.
 12. The valve arrangement of claim 11, wherein the second sealing lip is arranged radially inwardly from the resilient axially compressible portion.
 13. The valve arrangement of claim 11, wherein the second sealing lip is arranged radially outwardly from the resilient axially compressible portion.
 14. The valve arrangement of claim 11, wherein the second sealing lip engages against a radially inner surface of the port of the housing.
 15. The valve arrangement of claim 11, wherein the second sealing lip engages against a radially outer surface of a shoulder of the port.
 16. The valve arrangement of claim 1, wherein a surface coating is applied to at least one end surface of the first axial end or the second axial end of the sealing element.
 17. A valve arrangement comprising: a housing including a port with a circumferential shoulder arranged therein; a rotary valve body including an opening, the rotary valve body arranged within the housing, and the port of the housing and the opening of the rotary valve body are alignable with each other via rotation of the rotary valve body in the housing; and a sealing element arranged within the port, the sealing element including a seal body having a first axial end engaged against the rotary valve body and a second axial end including a resilient axially compressible portion that engages a surface of the circumferential shoulder in the port, and the resilient axially compressible portion of the sealing element preloads the sealing element axially against the rotary valve body.
 18. The valve arrangement of claim 17, wherein the resilient axially compressible portion engages against an axial end surface of the circumferential shoulder.
 19. The valve arrangement of claim 17, wherein the second axial end of the sealing element includes a lip that engages against a radially inner surface of the circumferential shoulder.
 20. The valve arrangement of claim 17, wherein the resilient axially compressible portion extends radially inwardly. 